Installation Instructions for Drainage Channels

Laying Direction

The laying direction of the channel is always opposite to the direction of flow and starts at the ground pipe joint. If elements are laid in two directions it is necessary to join two counterfacing elements. To avoid a gap remove the profile rebate with an angle grinder or use end pieces. When laying, it must generally be ensured that the individual channel elements are installed vertically and are not pushed together!

flow direction = blue arrows, laying direction = black arrows

Basic Principles When Laying Drainage Channels

  • The type of drainage channel to be laid depends on the installation location, corresponding traffic loads, and the planned top course. Installation locations are organized in classes A 15 to F 900 by EN 1433. From class C 250 onwards all gratings must be anchored to ensure traffic safety. The foundation of the drainage channel must be suitable to bear the traffic load.
  • Due to height regulation reasons, it is recommended to lay concrete body channel on earth moist concrete.
  • Horizontal loads arising from traffic or thermal behavior of the surface layer must be transferred by means of sufficiently dimensioned concrete encasement of the channel sections and by expansion joints running longitudinally to the channel, especially in the case of adjoining concrete surfaces. The laying direction of the channel is always opposite to the direction of flow and starts at the ground pipe joint.
  • Subsequent surfaces must be executed to be approx. 3 to 5 mm higher than the top edge of the grating or edge protection taking setting and compression into account. Undermining and washing out of decking and channels must be prevented by suitable measures.
  • Where extreme horizontal forces are expected at right angles to the channel, e.g. on railway crossings, ramps or highways, the drainage channels should be secured laterally with reinforced decking concrete.

Load Classes to EN 1433

Class A 15

walkways, cycling paths, green areas

Class B 125

pedestrian zones, car parking spaces

Class C 250

kerb areas, emergency lanes, car parking spaces

Class D 400

road surfaces, pedestrian streets

Class E 600

industry, military, high wheel loads

Class F 900

airport surfaces, docks, very high wheel loads

Concrete Encasement to EN 1433

Type I

A drainage channel type I does not require a concrete encasement for bearing the loads. Foundations are only required to discharge the exerted vertical and horizontal forces.

drainage channel installation drawing type i

Type M

A drainage channel type M requires a foundation and encasement of concrete that can discharge occurring vertical and horizontal loads into the foundation after installation.

drainage channel installation drawing type m

Options for Underground Pipe Connections

Element
with vertical outlet

drainage channel with drain pipe

Feed box
incl. Dirt catcher

feed box drainage channel with drain pipe
HYDROblock F 900

Asphalt / Paving

Type I

more information
  1. 1. Asphalt
  2. 2. Binder course
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
  6. 6. Installation support
  7. 7. Paving
x (according to calculation)
D 400 15 cm concrete C25/30
E 600 / F 900 20 cm concrete C25/30
z (according to calculation)
D 400 20 cm concrete C25/30
E 600 / F 900 25 cm concrete C25/30

PDF

HYDROline F 900

Roadway concrete / Paving

Type I

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
  6. 6. Expansion joint
  7. 7. Roadway concrete
z (according to calculation)
C 250 15 cm concrete C25/30
D 400 20 cm concrete C25/30
E 600 / F 900 25 cm concrete C25/30

PDF

HYDROline PRO F 900

Mastic asphalt

Type I

more information
  1. 1. Liquid sealing
  2. 2. Mastic asphalt
  3. 3. Stone concrete floor lab
  4. 4. Asphalt sheeting (5 mm)
  5. 5. 2-K epoxy based glues

Concrete according to calculation of the respective load class.

PDF

TOP / MAXI A 15 - F 900

Asphalt

Type M

more information
  1. 1. Asphalt
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y z (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30
D 400* 20 cm concrete C25/30
E 600 / F 900* 25 cm concrete C25/30

*Not suitable for cross drainage on high-frequenzy ranges!

PDF

TOP / MAXI A 15 - F 900

Roadway concrete

Type M

more information
  1. 1. Roadway concrete
  2. 2. Load bearing substructure
  3. 3. Frost-proofload bearing substructure
  4. 4. Concrete
  5. 5. Expansion joint
x z (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30
D 400* 20 cm concrete C25/30
E 600 / F 900* 25 cm concrete C25/30

*Not suitable for cross drainage on high-frequenzy ranges!

PDF

TOP / MAXI A 15 - C 250

Paving

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y z (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30

PDF

TOP / MAXI D 400 - F 900

Paving

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y z (according to calculation)
D 400 20 cm concrete C25/30
E 600 / F 900 25 cm concrete C25/30

The paving must be installed in such a way that dynamic shear forces do not affect the channel sides. This is achieved by a non-positive bond between the paving.

PDF

TOP / MAXI A 15 - C 250

Stretcher, kerb

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
y z (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30

PDF

Slot channel C 250

Paving

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30

z = min. 4 cm

PDF

Slot channel C 250

Paving, kerb

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30

z = min. 4 cm

PDF

Slot channel D 400

Paving

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y (according to calculation)
D 400 20 cm concrete C25/30

z = min. 12 cm

The paving must be installed in such a way that dynamic shear forces do not affect the channel sides. This is achieved by a non-positive bond between the paving.

PDF

Slot channel D 400

Paving, kerb

Type M

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
x y (according to calculation)
D 400 20 cm concrete C25/30

z = min. 12 cm

The paving must be installed in such a way that dynamic shear forces do not affect the channel sides. This is achieved by a non-positive bond between the paving.

PDF

MINI A 15 - C 250

Paving

Type I

more information
  1. 1. Paving
  2. 2. Paving (grouting)
  3. 3. Load bearing substructure
  4. 4. Concrete
  5. 5. Frost-proofload bearing substructure
z (according to calculation)
A 15 10 cm concrete C25/30
B 125 / C 250 15 cm concrete C25/30

PDF

Do you have any questions or would you like more information?

Alexander Kuster
Technical Product Manager

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